Cost Elements

A cost element corresponds to a cost generating item, such as a material cost, a work center cost, or a labor cost. Cost elements allow you to choose among a set of predefined cost elements connected to the system. You can also choose to enter your own cost element. A user defined cost element can be one of two kinds: a fixed cost element or a cost element based on a predefined cost element. Creating your own cost elements is the only way to create user defined overhead costs.

You should only use elements for creating overhead costs. Since it is possible to enter an element without an overhead type, elements can be ignored in the shop order process because only system generated elements can be used to capture non overhead costs, such as machine costs, labor costs, material costs, and subcontracting costs.

You can change the factor of any user-defined element except for the below mentioned:

Part-specific overhead trigger elements 501, 502, 141 and 601, and for material overheads using source element 501, for general overheads using source element 502, for delivery overheads using source element 141 and sales overheads using source element 601.

However, note that changing an element factor affects the system's calculation of every part cost using this element. In some cases, there could be thousands of parts connected to a very central element, such as machine cost or material cost.

The fixed cost element is a cost element serving as a fixed markup, while a cost element based on a predefined, system-generated cost element serves as an overhead element carrying a user defined percentage of the cost generated by the underlying cost element. For each cost element you define, you must define the overhead type.

Overhead Types

The overhead type tells the system when to use costs in the accounting system. All overhead types are system generated and correspond to a specific posting type in the system. Depending on the overhead type chosen, the overhead cost is attributed differently and is transferred to WIP (Work in Progress) at a different time, if the final carrier of cost is the basis of a shop order.

Overhead Type Corresponding Posting Type
Material Overhead M44
Delivery Overhead M57
Labor Overhead M58
Machine Overhead 1 M45
Machine Overhead 2 M46
General Overhead M59
Sales Overhead M190

Predefined Cost Elements

When the system is installed, some predefined cost elements are installed. These system-generated cost elements are already connected to costs and drivers of costs throughout the system.

Note: The cost element 500 is not visible in Cost Elements, but it can be chosen as a source from within the source element's List of Values. This element acts only as the basis for elements with the overhead types Material Overhead or General Overhead If you want to capture actual Material Overhead cost in the shop order flow for purchased parts which use the weighted average inventory valuation method or inventory parts with part cost level set to Cost Per Serial, you should use a cost bucket for which the cost element source ID is 500 (Total Cost).

Cost Element Description Source of Data
110 Estimated material cost Cost Set Estimated material cost entered for the cost set
in Part Cost/ Part Cost Details or in Part Costs.
120 Latest purchase price Latest purchase price on inventory part.
130 Average purchase price Average purchase price on inventory part.
140 Planned Purchase Price Planned purchase price from the purchasing module.
160 Purchase Additional Cost Amount Additional cost amount from the purchasing module.
170 Purch Charge on Supplier for Part Planned charges from supplier for Purchase Part.
210 Labor setup cost Labor class costs and Routing Operation
220 Labor runtime cost Labor class costs and Routing Operation
221 Labor overhead cost Labor class costs and Routing Operation
310 Machine setup cost Work center costs and Routing Operation
320 Machine runtime cost Work center costs and Routing Operation
321 Machine overhead 1 Work center costs and Routing Operation
322 Machine Overhead 2 Work center costs and Routing Operation
410 Subcontracting work unit cost Routing Operation Costs
420 Subcontracting batch cost Routing Operation Costs
421 Subcontracting overhead Routing Operation Costs
500 Total cost Total accumulated cost
510 Inter-site Material Cost Basic Data for Costing/Multi-Site Costing Rule
141 Purchase Delivery Overhead Trigger Multiple Delivery Overhead Setup/Supplier, Supplier for Purchase Part,
Purchase Part
and in corresponding dynamic tabs in Supplier,
Supplier for Purchase Part and Purchase Part.
601 Sales Overhead Trigger Part Cost/ Part Specific Overheads, Part Specific Overheads
501 Material Overhead Trigger Part Cost/ Part Specific Overheads, Part Specific Overheads
502 General Overhead Trigger Part Cost/ Part Specific Overheads, Part Specific Overheads
250 Contract Labor Cost Actual labor cost from shop floor reporting