Perform Shop Order Split
Explanation
Shop order splits are used to respond to material and schedule changes in the manufacturing environment.
Prerequisites
This activity requires that:
- A shop order in the Active status and the creation of split reason codes in the
Split Reason
Code tab of the Split Checklist Basic Data window
exist.
- A shop order should not have automatic pegging against Customer Order.
- A shop should not have a particular operation connected to
an outside operation purchase part number.
- If a material order line is manually pegged against a purchase order line or a shop order, the pegging has to be removed first.
- If the parent part is manually pegged against a customer order line or a shop order, the pegging has to be removed first.
System Effects
As a result of this activity:
- The system creates a new shop order in the Planned status. The original Part No, Material, and Operations are used by default
but can be modified by the user if desired.
- If the shop order is manually connected to a project activity or the shop
order is connected via project delivery, the new shop orders will be
connected to the project/activity the same way as the original shop order
was before the split. The planned committed cost of
the shop order is also split and the project activity is updated
accordingly.
- If the material issued or reserved exceeds the new lot size of the parent shop order,
the excess material will be released back to inventory.
Also, any reported quantity even if it exceeds the new lot size of the parent shop order,
will remain in the parent shop order.
- If the parent part is multilevel-tracked and if the as-built structures exist,
the as-built structures of the serials/lot batch numbers assigned to the child shop order will be lost
as the child shop order is created in the Planned status.
Window
Shop Order
Related Window Descriptions
Shop Order
Split Shop Order
Manufacturing Standards Basic Data
Procedure
- In the header of a shop order, right-click and then click Merges and Splits.
- Select Split Shop Order.
- Click either Discrete Split or Percentage Split.
- Enter a shop order number. If this field is left blank, the system will assign one.
- The user must enter data into the Shop Order Type and Split Reason fields.
To display the split reason codes, click List.
- For a discrete split, enter the Lot Size. For a percentage split, enter the Split Percentage and Lot Qty
Rounding.
- In the Starting Operation field, the user may select a different operation number. This number is where
the operations routing in the new shop order will begin.
- The user may define the number of orders the split will create, up to the distribution of the total original lot size.
- Click OK to finish.
Note: CRO pegged shop orders cannot be split via this activity.