Scrap of Components

Explanation

Scrapping can occur at various stages of the manufacturing process. This activity is used to scrap component material issued on a shop order which is not suitable for use. For example, if a component is cut incorrectly or broken, you have the option to scrap the component on the shop order and request replacement material. In such an instance, the scrapped material would not be un-issued from the shop order, but the demand for the component material will be increased if necessary.

By performing this activity:

• The cost of the scrapped component material stays associated with the shop order.
• The demand for replacement component material for the shop order is visible, since the quantity required for the component is increased if the quantity scrapped exceeds the planned scrap quantity.
• The scrapped components will not be available for use in as-built structures, as the specific issued material is identified as scrapped and unavailable to as-built structures on the shop order.

Scrapping of components can also be performed with MRO shop orders of the Disassembly, Repair, and Assembly types. However, due to the pegging structure used to maintain order relationships, you can only scrap materials that have the Inventory Order supply code, those that are added manually to the shop order, and not pegged to another MRO order level.

Prerequisites

This activity requires that at least some components have been issued on the shop order.

System Effects

As a result of this activity:

• The scrapped material will remain issued to the shop order but will be identified as scrapped. A manufacturing material history record will be created to record the scrap event. In addition, the quantity scrapped for the material line will be incremented.
• The scrapped material is unavailable for use in as-built structures.
• The scrapped material is unavailable for unissue.
• The quantity scrapped on the component material line will be increased. If the scrapped quantity of the component on the shop order exceeds the planned scrap quantity, the fixed scrap quantity on the component material line is increased to cover the additional scrapped quantity. The result is an increase in the quantity required for the component.
• If the scrapped component is lot tracked, but not serial tracked, then a history record will be added to the Lot Batch Master window. If the part is serial tracked, a history record will be added to the Part Serial Catalog. The current position will change from Issued to Unallocated, the operational condition will change to Non Operational.

Window

Shop Order
MRO Shop Order
Disposition Shop Order - Complex Assembly Repair
Report Shop Order Operation
Report Component Scrap
Shop Floor Workbench

Related Window Descriptions

Report Component Scrap
Shop Order
MRO Shop Order/Material
MRO Shop Order
Disposition Shop Order - Complex Assembly Repair/Material
Disposition Shop Order - Complex Assembly Repair
Report Shop Order Operation
Shop Floor Workbench

Procedure

Scrap of component materials - (normal procedure)¨:

1. Open the Shop Order window, and query for the appropriate shop order.
2. Right-click, point to Material Actions Report in the menu and then click on Component Scrap.
3. Select the desired component part you want to scrap in the Report Component Scrap window.
4. Enter the quantity you want to scrap in the Part Qty To Scrap field.
5. Save the changes.

Scrap of component materials when reporting operations:

1. Open the Shop Order window and query for the appropriate shop order.
2. Right-click and then click Report. The Report Shop Order Operation window opens.
3. Select the desired operation from the Report Shop Order Operation window.
4. Right-click and then click Report Component Scrap.
5. Select the desired component part you want to scrap in the Report Component Scrap window.
6. Enter the quantity you want to scrap, in the Part Qty To Scrap field.
7. Save the changes.

Scrap of components using Shop Floor Workbench:

1. Open the Shop Floor Workbench window and click Refresh.
2. The operations will be displayed according to the filter that is being used.
3. Select the operation line for which you wish to report scrap.
4. Click Report Scrap. The Report Scrap dialog box will be opened.
5. Click the Component Scrap option and the Report Component Scrap dialog box will open.
6. Enter the quantity you want to scrap in the Part Qty To Scrap field.
7. Save the changes.